01Load Fiber From Bulk Bags
Load bulk-packaged fiber into the high-volume storage bin, reducing individual bag handling and frequent refilling.
Calculate ROI For ready-mix producers + concrete contractors
Stop Throwing Bags.Start Turning Trucks.Automated Fiber Dispensing for Fiber Reinforced Concrete
FiberNinja is a rugged, automated fiber dispensing system engineered for reliable FRC production in demanding ready-mix environments. It meters and conveys microfiber and macrofiber from bulk bags into the batching process—helping plants keep trucks moving while improving dosing consistency. Developed and refined by mechanical engineers and machinists, FiberNinja is built around the realities of daily ready-mix production.
18+ months of daily plant operationBulk fiber handlingRepeatable FRC dosing
FASTEFFICIENTFIBER
01 / The hidden bottleneck
Throwing Bags Costs More Than You Think.
Water, cement, aggregates, and other admixtures are already controlled by the batching process. At many plants, fiber addition remains manual. Throwing bags can hold trucks in the yard, interrupt batching, expose drivers to unnecessary handling, and increase FRC dosing risk.
Longer truck cyclesAdded driver handlingSafety exposureFRC dosing risk
How FiberNinja works
Automated Fiber Dispensing in Four Steps
01
02Dispense the Required Dose
FiberNinja meters the amount required by the mix design—from low-dose microfiber loads to high-dose macrofiber production.
03Convey Fiber Into the Batch
A blower and piping convey the measured fiber to the aggregate batcher, where it enters the normal material discharge sequence.
04Keep Mixer Trucks Moving
Automated fiber addition removes the separate bag-throwing step. Drivers drive, the plant batches, and trucks keep moving.
02 / Why FiberNinja
Built for the Demands of Ready-Mix Production
Ready-mix producers have seen fiber dispensers that were too slow, too limited, or too complicated for everyday production. FiberNinja was designed around what plant operators and maintenance teams need.
01
High Throughput
Dispenses fiber without becoming the next bottleneck—even as dosage requirements increase.
Faster truck cycle times02
Multi-Fiber Capability
Handles synthetic microfiber and macrofiber across varying forms and dosage rates.
Multi-fiber capability03
Simple Operation
Uses plant-familiar industrial components that ready-mix teams can understand and maintain.
Plant-familiar design04
Rugged Construction
Built for the dust, vibration, weather, and production demands of concrete plants.
Built for harsh environmentsWhat to compare before choosing a dispenser
- Throughput: Does it dose fast enough to keep trucks moving?
- Fiber range: Can it handle both micro and macro synthetic fibers?
- Volume capacity: Can it support serious production without constant refilling?
- Plant fit: Is it simple enough to maintain?
03 / FRC quality control
Quality Control for High-Volume FRC Projects
On data centers, manufacturing facilities, industrial slabs, and other specification-sensitive projects, every batch matters. Automated fiber dispensing creates a more controlled and repeatable process than manual bag throwing.
Reduce Fiber-Dosing Errors
Reduce the risk of missed or double fiber additions.
Support Specification-Sensitive FRC Placements
Support mix designs with strict fiber requirements.
Improve Dosing Confidence
Create a more repeatable fiber-addition process with better documentation potential.
04 / Ready-mix ROI
ROI: What Can FiberNinja Save You?
The recurring value is not simply the labor required to throw a bag. It is the mixer-truck time and plant capacity recovered when fiber addition stops delaying the batch cycle.
Annual operating-capacity value
—Recovered truck hours × operating cost
Loads modeled—per year
Truck hours recovered—per year
Simple payback—add investment
Operating capacity is only part of the ROI. Every plant evaluates an investment differently. A complete FiberNinja analysis can also consider safety exposure, fiber-dosing consistency, quality control, and the cost of a missed or incorrect addition. This calculator is an illustrative estimate; validate results using your plant's operating data and ROI standards.
Your next step
Want to discuss your plant's ROI?
You do not need to use the calculator to request a conversation. Choose follow-up if you would like a FiberNinja representative to discuss your plant, production needs, and potential ROI.
05 / Frequently asked questions
Automated Fiber Dispensing FAQ
Straight answers for ready-mix producers and concrete contractors evaluating automated fiber addition for FRC production.
01What is FiberNinja?
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FiberNinja is an automated fiber dispensing system for fiber reinforced concrete (FRC). It replaces manual bag throwing by metering and conveying the specified fiber into the ready-mix batching process.
02How does automated fiber dispensing work?
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When called by the plant batching system, FiberNinja begins dispensing fiber from the bulk storage bin through the piping and into the batch. The system continuously communicates the amount dispensed until the required dose is reached and the batching software calls for it to stop.
03Can FiberNinja be supplied from bulk bags?
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Yes. FiberNinja is designed to be loaded with fiber packaged in bulk bags. The final loading and storage configuration is matched to the plant, fiber type, dosage rate, and available space.
04Who is FiberNinja designed for?
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FiberNinja is designed for ready-mix concrete producers and concrete contractors that need dependable, high-volume FRC production—especially for industrial slabs, manufacturing facilities, warehouses, paving, and data center or mega-site projects.
05Does FiberNinja slow the ready-mix batch cycle?
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The system is built around throughput. Fiber addition is designed to keep pace with normal batching so producers can turn mixer trucks faster than they can with manual handling or unreliable dispensing equipment.
06How is FiberNinja different from other fiber dispensers?
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Many producers have experienced dispensers that are unreliable, difficult to maintain, limited to narrow fiber applications, or too slow for high-volume jobs. FiberNinja focuses on throughput, reliability, simple plant-familiar components, multi-fiber capability, and rugged construction.
07How does FiberNinja improve FRC quality control?
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Automated fiber addition creates a more controlled and repeatable process than manual bag throwing. It helps reduce the risk of missed bags, double additions, inconsistent timing, and undocumented dosing on specification-sensitive concrete placements.
08Can FiberNinja be integrated into an existing ready-mix plant?
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FiberNinja integrates into the plant batching process like other admixtures. Integration is reviewed plant by plant, including layout, batch sequence, fiber type, throughput, controls, and delivery point.
Engineered by VIP Solutions
Innovative Equipment. Proven Performance.
FiberNinja is part of VIP Solutions' commitment to designing efficient, rugged industrial equipment that solves real production problems.
